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Product Details:
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| Product Name: | XC-K3100 | Machine Size: | 950*1460*1860mm（L*W*H） |
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| Machine Weight: | 550kg | Computer System: | WINDOWS 10 |
| Maximum Diameter Of Material Reels Can Be Inspected: | 415mm（4-15INCH） | Maximum Height Of Material Reels Can Be Inspected: | 1-80mm |
| High Light: | X Ray Intelligent Counter,SMD Reel Materials Intelligent Counter,SMD Reel Materials Counting Machine |
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X-RAY High Precision Intelligent Counter
X-RAY high-precision Intelligent Counter is mainly used for fast counting of SMD reel materials in the SMT industry. It can count 7-15 inch of TAPE REEL/JEDEC TRAY/IC moisture sensitive bags,etc. The SMD reel materials include all kinds of resistance-capacity materials and IC materials.Use X-ray imaging technology to detect production materials and obtain image information for quick counting. Finally dock the equipment data information with the customer's MES system successfully.
Keywords:X-RAY offline counter,X-RAY counter
Features And Benefits:
1. Large-size flat-panel X-ray imager, with large imaging range, high precision and fast speed at one time.
2. Integrated high-frequency X-ray generator, closed design, safe and durable,manual loading and unloading.
3. Two barcode reading modes: automatic barcode reading and barcode reading with barcode scanner.
4. Local database storage, real-time data can be uploaded to the factory ERP system.
5. Automatic fluoroscopy imaging, automatic analysis and automatic counting.
6. Double safety insurance, enclosed protective cabinet, X-ray radiation outside the cabinet approaches natural background radiation.
7. No worktable, equiped with a smart touch display,space saved.
8. Labour cost saving: 5~6 labors can be saved.
Application:
X-RAY high-precision Intelligent Counter is mainly used for fast counting of SMD reel materials in the SMT industry. It can count 7-15 inch of TAPE REEL/JEDEC TRAY/IC moisture sensitive bags,etc. The SMD reel materials include all kinds of resistance-capacity materials and IC materials.
TECHNICAL PARAMETERS:
| X-ray tube type | Closed |
| Spatial resolution | 30μm |
| Light tube voltage | 50kv (actual 80kv, limit 50K) |
| Light tube current | 100uA |
| Counting speed | 6-10s/4 plate (CHIP 0201) |
| False judgment rate(0201) | ≤0.01% |
| Accuracy rate | 99.99%(0201 as an example) |
| Maximum Diameter of material reels can be inspected | 415mm(4-15INCH) |
| Maximum height of material reels can be inspected | 1-80mm |
| Minimum size of component can be inspected | 01005 |
| Maximum weight of material reels can be inspected | ≤10kg |
| Imaging accuracy | 85um |
| Imaging size | 430*430mm |
| Resolution | 3072*3072px |
| Machine size | 950*1460*1860mm(L*W*H) |
| Machine weight | 550kg |
| Computer system | WINDOWS 10 |
| Power supply/power | AC110-220V50-60HZ 1200W |
| Radiation safety test | <1uSV/H |
| Pixel accuracy | ≤2μm |
| Height resolution | ≤0.37μm |
| Repeatability test | ≧2.0sigma |
| Platform Operation Method | automatic |
| Cycle time | ≤10s/time |
| Acquisition method | Flat panel digital imaging |
| Camera pixel size | Not more than 100μm |
| CE certification | With:BS-S191126500 |
| State immunity | Yes |
| Radiation safety permit | Yes |
| Counting record | Save by day, no capacity limit, TXT.CSV.XLS |
AI ALGORITHM PRINCIPLE:
· The original image
· Measurement image
· Measurement data
· Measurement data
FUNCTION
1. Automatically read QR code
Save time and improve efficiency, automatically read barcodes.
Select automatic reading Read successfully
2. Inductive printing material label
The inductive printing components label function effectively prevents incorrect, random, and missing barcodes, and improves the accuracy of information entry.
Select printing mode Printer
3. Multi-counting mode/ single counting mode are available
Select single/multi counting mode upon demand.
Tray
ADVANTAGES AND CHARACTERISTICS:
| FUNCTION | FEATURE | ADVANTAGES |
| Accurate counting |
The accuracy rate of minimum 01005 recognition is as high as 99.99%Available for special-shaped reels, bulk reels, multiple reels. |
Different carrier tape reels can be counted at the same time, and meantime imaged, automatic numbering/counting. |
| Counting ability |
Available for special-shaped reels, bulk reels, multiple reels |
6-10 seconds fast reading. |
| Smart code reading |
Read all the tag codes of reels and output MES | Reduce the number of processes, shorten the process route, and improve efficiency |
| Data management |
Can be docked with MES, automatically update data. Data management |
Built-in database, provide reference and printing |
COMPARED WITH TRADITIONAL COMPONENT COUNTER:
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XC-K3100 Traditional Component Counter+ Manual |
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| Counting speed | 6-10s/4 reels | 80s/reel | ||
| Inventory cycle | Fast and efficient: Originally, the workload of a few days of manual inventory was completed just in a few hours with a counter. With material label error-proofing mechanism, full inductive recog- nition of the material reel, real-time dock with the printer, and print out the information of any material reel immediately. |
Long cycle: It takes one day or longer for a receipt to fill in, collect, and input into comput- er, this makes the production dispatcher can only set a delivery date for the user based on the inventory information a few days or even a week ago. |
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| Data transmission | Realize data upload and synchronization: Intelligent control through cloud, the pictures of the counted reels by each device every day will be automatically stored in the cloud database through the Internet. The engineers will optimize these pictures in the background, and then will monthly update the data of various optimized reels to the database in order to improve the accuracy rate of the reel counting. The time is longer, the higher counting accuracy rate will be, the accuracy rate can up to 99.99%. There is no need to spend 3-5 days to input data of the component reels in the factory. Users can use it directly, the accumulated counting database is shared to all machines, with more data, more reliable and more accurate. |
Manual calculation: It is necessary to list the calculations one by one according to the packing list of the products. During calculating multiple products, also nesting semi-finished products, it will be very cumbersome, and it is difficult to achieve accurate and timely account- ing, only after check the inventory can get an inventory report finally. |
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| Accuracy rate | Higher accuracy: (1) Adopt X-ray imaging technology to detect production material reels and obtain image information, and quickly count through self-developed image algorithms, the actual quantity of materials can be obtained. At the same time, the number of materials can be classified and counted according to catego- ries, also can dock the data information of the equipment with customers' MES/ERP system, and the data is updated in real time, which greatly reduces the probability of inventory errors and ensures accurate data. (2) The X-ray counter is easy to operate and more conve- nient; automatic counting, high precision, small error, can work 24 hours. |
Information is error-prone: (1) In the case of heavy workload, manual input often causes transcrip- tion errors, typing errors, omissions, and other issues which caused a lot of invalid labor and repetitive work, resulting in inaccurate information of electronic component inventory, and causing companies to bear additional inventory. (2) Manual counting of material reel is sometimes in a hurry and not place material reels in an orderly manner. |
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Contact Person: sales
