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X Ray Intelligent Counter For SMD Reel Materials

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China Shenzhen KHJ Technology Co., Ltd certification
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X Ray Intelligent Counter For SMD Reel Materials

X Ray Intelligent Counter For SMD Reel Materials
X Ray Intelligent Counter For SMD Reel Materials

Large Image :  X Ray Intelligent Counter For SMD Reel Materials

Product Details:
Place of Origin: Guangdong, China
Brand Name: KHJ
Certification: State immunity,Radiation safety permit
Model Number: XC-K3100
Payment & Shipping Terms:
Minimum Order Quantity: 1set
Price: Negotiable
Delivery Time: 3 weeks
Payment Terms: L/C, T/T
Supply Ability: 20 sets/month

X Ray Intelligent Counter For SMD Reel Materials

Description
Product Name: XC-K3100 Machine Size: 950*1460*1860mm(L*W*H)
Machine Weight: 550kg Computer System: WINDOWS 10
Maximum Diameter Of Material Reels Can Be Inspected: 415mm(4-15INCH) Maximum Height Of Material Reels Can Be Inspected: 1-80mm
High Light:

X Ray Intelligent Counter

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SMD Reel Materials Intelligent Counter

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SMD Reel Materials Counting Machine

X-RAY High Precision Intelligent Counter

 

X-RAY high-precision Intelligent Counter is mainly used for fast counting of SMD reel materials in the SMT industry. It can count 7-15 inch of TAPE REEL/JEDEC TRAY/IC moisture sensitive bags,etc. The SMD reel materials include all kinds of resistance-capacity materials and IC materials.Use X-ray imaging technology to detect production materials and obtain image information for quick counting. Finally dock the equipment data information with the customer's MES system successfully.

 

Keywords:X-RAY offline counter,X-RAY counter

 

Features And Benefits:

1. Large-size flat-panel X-ray imager, with large imaging range, high precision and fast speed at one time.

2. Integrated high-frequency X-ray generator, closed design, safe and durable,manual loading and unloading.

3. Two barcode reading modes: automatic barcode reading and barcode reading with barcode scanner.

4. Local database storage, real-time data can be uploaded to the factory ERP system.

5. Automatic fluoroscopy imaging, automatic analysis and automatic counting.

6. Double safety insurance, enclosed protective cabinet, X-ray radiation outside the cabinet approaches natural background radiation.

7. No worktable, equiped with a smart touch display,space saved.

8. Labour cost saving: 5~6 labors can be saved.

 

Application:

X-RAY high-precision Intelligent Counter is mainly used for fast counting of SMD reel materials in the SMT industry. It can count 7-15 inch of TAPE REEL/JEDEC TRAY/IC moisture sensitive bags,etc. The SMD reel materials include all kinds of resistance-capacity materials and IC materials.

 

TECHNICAL PARAMETERS:

X-ray tube type Closed
Spatial resolution 30μm
Light tube voltage 50kv (actual 80kv, limit 50K)
Light tube current 100uA
Counting speed 6-10s/4 plate (CHIP 0201)
False judgment rate(0201) ≤0.01%
Accuracy rate 99.99%(0201 as an example)
Maximum Diameter of material reels can be inspected 415mm(4-15INCH)
Maximum height of material reels can be inspected 1-80mm
Minimum size of component can be inspected 01005
Maximum weight of material reels can be inspected ≤10kg
Imaging accuracy 85um
Imaging size 430*430mm
Resolution 3072*3072px
Machine size 950*1460*1860mm(L*W*H)
Machine weight 550kg
Computer system WINDOWS 10
Power supply/power AC110-220V50-60HZ 1200W
Radiation safety test <1uSV/H
Pixel accuracy ≤2μm
Height resolution ≤0.37μm
Repeatability test ≧2.0sigma
Platform Operation Method automatic
Cycle time ≤10s/time
Acquisition method Flat panel digital imaging
Camera pixel size Not more than 100μm
CE certification With:BS-S191126500
State immunity Yes
Radiation safety permit Yes
Counting record Save by day, no capacity limit, TXT.CSV.XLS

 

AI ALGORITHM PRINCIPLE:

· The original image

X Ray Intelligent Counter For SMD Reel Materials 0

· Measurement image

X Ray Intelligent Counter For SMD Reel Materials 1

· Measurement data

X Ray Intelligent Counter For SMD Reel Materials 2

· Measurement data

X Ray Intelligent Counter For SMD Reel Materials 3

 

FUNCTION

1. Automatically read QR code
Save time and improve efficiency, automatically read barcodes.

X Ray Intelligent Counter For SMD Reel Materials 4

                     Select automatic reading                                                                            Read successfully

 

2. Inductive printing material label
The inductive printing components label function effectively prevents incorrect, random, and missing barcodes, and improves the accuracy of information entry.

X Ray Intelligent Counter For SMD Reel Materials 5

                       Select printing mode                                                                  Printer

 

3. Multi-counting mode/ single counting mode are available
Select single/multi counting mode upon demand.

X Ray Intelligent Counter For SMD Reel Materials 6
                                                                             Tray

 

ADVANTAGES AND CHARACTERISTICS:

FUNCTION FEATURE ADVANTAGES
Accurate
counting
The accuracy rate of minimum 01005 recognition
is as high as 99.99%Available for special-shaped
reels, bulk reels, multiple reels.
Different carrier tape reels can be counted at the
same time, and meantime imaged, automatic
numbering/counting.
Counting
ability
Available for special-shaped reels, bulk reels,
multiple reels
6-10 seconds fast reading.
Smart code
reading
Read all the tag codes of reels and output MES Reduce the number of processes, shorten the process
route, and improve efficiency
Data
management
Can be docked with MES, automatically update data. Data
management
Built-in database, provide reference and printing

 

COMPARED WITH TRADITIONAL COMPONENT COUNTER:

                                                                 XC-K3100                        Traditional Component Counter+ Manual

Counting speed 6-10s/4 reels 80s/reel
Inventory cycle Fast and efficient:
Originally, the workload of a few days of manual inventory was completed just in a few hours with a counter. With material label error-proofing mechanism, full inductive recog- nition of the material reel, real-time dock with the printer, and print out the information of any material reel immediately.
Long cycle:
It takes one day or longer for a receipt to fill in, collect, and input into comput- er, this makes the production dispatcher can only set a delivery date for the user based on the inventory information a few days or even a week ago.
Data transmission Realize data upload and synchronization:
Intelligent control through cloud, the pictures of the counted reels by each device every day will be automatically stored in the cloud database through the Internet. The engineers will optimize these pictures in the background, and then will monthly update the data of various optimized reels to the database in order to improve the accuracy rate of the reel counting. The time is longer, the higher counting accuracy rate will be, the accuracy rate can up to 99.99%. There is no need to spend 3-5 days to input data of the component reels in the factory. Users can use it directly, the accumulated counting database is shared to all machines, with more data, more reliable and more accurate.
Manual calculation:
It is necessary to list the calculations one by one according to the packing list of the products. During calculating multiple products, also nesting
semi-finished products, it will be very cumbersome, and it is difficult to achieve accurate and timely account- ing, only after check the inventory can get an inventory report finally.
Accuracy rate Higher accuracy:
(1) Adopt X-ray imaging technology to detect production material reels and obtain image information, and quickly count through self-developed image algorithms, the actual quantity of materials can be obtained. At the same time, the number of materials can be classified and counted according to catego- ries, also can dock the data information of the equipment with customers' MES/ERP system, and the data is updated in real time, which greatly reduces the probability of inventory errors and ensures accurate data.
(2) The X-ray counter is easy to operate and more conve- nient; automatic counting, high precision, small error, can work 24 hours.
Information is error-prone:
(1) In the case of heavy workload, manual input often causes transcrip- tion errors, typing errors, omissions, and other issues which caused a lot of invalid labor and repetitive work, resulting in inaccurate information of electronic component inventory, and causing companies to bear additional inventory.
(2) Manual counting of material reel is sometimes in a hurry and not place material reels in an orderly manner.

Contact Details
Shenzhen KHJ Technology Co., Ltd

Contact Person: sales

Tel: +8615219463112

Send your inquiry directly to us (0 / 3000)